Foundry Update

Discussion in 'General foundry chat' started by FishbonzWV, Sep 27, 2020.

  1. Melterskelter

    Melterskelter Gold Banner Member

    I stumbled across this pattern letter maker who is focused on model makers. The nice thing is the letters are available in small sizes. They look to be of a nice shape with good draft. They have a distributor in the US:

    http://www.railwaymodels.com/content/slaters-raised-letters-and-numbers

    And they are based in the UK:

    https://slatersplastikard.com/plastikard/alphabets.php

    In the US you can buy a set for around 8 dollars with 7.50 USPS Priority shipping which still means they are significantly cheaper then Freeman and, based on my poor experience, likely better.

    Denis
     
  2. FishbonzWV

    FishbonzWV Silver Banner Member

    Amazon seller 'Felt Like Sharing'.

    You should post Slaters in the 'Link For Various Suppliers' thread for future reference.
     
  3. Tobho Mott

    Tobho Mott Administrator Staff Member Banner Member

    I found my signboard letters by searching on "letter board sign letters" and looking for sets that had the most pieces for the best price in a useful looking size.

    Haven't actually tested them yet, but they look good and the draft looks right...

    20200818_102914.jpg

    I doubt I'll get much use out of the emojis that came with the one white all-caps set, for example the 'thumbs up' in the pic above.

    The smaller sizes available for model makers seems promising; site bookmarked...

    Jeff
     
  4. Melterskelter

    Melterskelter Gold Banner Member

  5. FishbonzWV

    FishbonzWV Silver Banner Member

  6. FishbonzWV

    FishbonzWV Silver Banner Member

    Got it cast this morning.
    IMG_3865.JPG IMG_3866.JPG

    The ridges on the top took out all signs of metal flow.
    What I thought was shrinkage around the tabs must of been where I pressed the radius into the sand with my finger and hoved up the area. I was trying to make up the shrink by adding a layer of cereal box cardboard under each tab. Looks like I need to remove them since there is no sign of shrinkage now. I pressed lightly this time.
    The pattern is a work in progress so nothing is attached permanently yet.
    This took about 3/4 of the A10 so I don't need to fill it like I did today.
    This thing really creates a LOT of burnt sand. All the sand between the tabs becomes crust and quite a bit in the center too.

    The lesson learned today...I need to throttle back the burner once a heel gets started. It melts so fast that it's hard to keep it from over heating the aluminium. The spa blower is more powerful than the Aerobed blower so the air and gas need turned down. The melt was actually swirling, not a good thing.
     
    Last edited: Oct 21, 2020
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  7. Melterskelter

    Melterskelter Gold Banner Member

    So, if this is a “work in progress,” zackly how you gonna make it better? Looks MIGHTY fine.

    Denis
     
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  8. Al2O3

    Al2O3 Administrator Staff Member Banner Member

    That look s really good Bonz. What was the source metal? If it's 356ish a post treatment at 450F or so for 5hrs can increase strength over as cast though over time, it will likely catch up.

    Best,
    Kelly
     
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  9. FishbonzWV

    FishbonzWV Silver Banner Member

    Three spots need tweaking, strip the letters and a coat of paint.

    Yeah Kelly, it's wheelium. The last of two rims I chunked up. Need to slice up a couple more.
    T5 treatment sounds good. I need to find me a 1 ton boulder to test it on. :eek:
     
  10. Melterskelter

    Melterskelter Gold Banner Member

    Strip the letters?
    Denis
     
  11. FishbonzWV

    FishbonzWV Silver Banner Member

    Yep, the outside ring needs another coat of paint. I use a couple small dabs of contact cement to adhere the letters so they pop off easily.
     
  12. FishbonzWV

    FishbonzWV Silver Banner Member

    Did a test lift with what I could find. Estimating around 1400/1500 lbs.

    IMG_3887-crop.JPG IMG_3888-crop.JPG
     
  13. FishbonzWV

    FishbonzWV Silver Banner Member

    I now know the head will withstand more pressure than the boards will.
    Used it to pull concreted fence posts and one was really nasty. Concrete was 16" x 22" deep, one leg cracked but we got it out.
     
  14. Al2O3

    Al2O3 Administrator Staff Member Banner Member

    That's good. Board is easier to replace!

    K
     
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