How I am making an electric furnace

Discussion in 'Furnaces and their construction' started by Scott K., Sep 17, 2017.

  1. DavidF

    DavidF Administrator Staff Member Banner Member

    OK, so the element is wired into place with ss wire...but it looks like there is some sort of insulator around them?? If that's what I'm seeing, then where can i get some?
     
  2. Scott K.

    Scott K. Copper

    Those are ceramic bushings. You can get them in various sizes from companies that sell coils online. I forget the website I got them from, but there is an appliance repair shop not far from you near prices corner that carries them.
     
  3. Jason

    Jason Gold

    SS for coils? That's true, I think you are right. Some vapers use SS. Most run kanthal or nichrome.

    Damn, And I just tossed out an old heater coil that had about 40 of those ceramic rings. WHOOPS. Next one I see, I'll snag them. Good item to have.
     
  4. DavidF

    DavidF Administrator Staff Member Banner Member

    the ss wire is just to hold in the elements....
     
  5. Scott K.

    Scott K. Copper

    Yea, my coils are nichrome. The company I got them from sent me extra nichrome wire for hangers, but didn't send me enough. There was only enough to do half the forge. I probably should have ordered more, but thought the SS would be fine. If the SS ever fails I'll redo it with thicker nichrome.
     
  6. cactusdreams

    cactusdreams Copper Banner Member

    This is really slick! I love to see old stuff repurposed. Can't wait to see it in operation.
     
  7. Scott K.

    Scott K. Copper

    Thanks. And me too.
     
  8. Scott K.

    Scott K. Copper

    Well the door is finally on, and seams to work quite well. The inside is three layers of 1/4in wool. There is a nice groove around the door that allowed me to push the top layer of wool into it, and then a strip of wood stove fiberglass door seal pressed in to lock in the wool.

    image.jpg image.jpg

    I have a few ideas on a door latch. Some pretty elaborate, and others quite simple. I'll probably go with a simple approach, but if anybody has any ideas, please share.
     
  9. Negativ3

    Negativ3 Silver

    magnets?
     
  10. Jason

    Jason Gold

    Magnets are one option... As long as they don't get super hot. They lose their magnetism.

    Keep it simple. Some kind of swing arm to hold her shut tight.
     
  11. Scott K.

    Scott K. Copper

    I actually thought of magnets, but was afraid that when opening the door, the sudden release could shake the oven and tip the flask over. Idk, maybe I worry about nothing?

    I actually started making a simple latch (swing armish) that should work ok. We'll see how it goes.
     
  12. DavidF

    DavidF Administrator Staff Member Banner Member

    magnets dont like heat....
    for some reason I keep seeing a screw driver stuck through a hole to hold the door shut...LOL :rolleyes:
     
  13. Scott K.

    Scott K. Copper

    Well, if the part I'm making now doesn't work out,,,,,,
     
  14. Scott K.

    Scott K. Copper

    For as much as I liked David's screwdriver idea, it was a little too complicated. I took a simpler approach. Of all the ideas I had, I chose the easiest that would work. You can pretty much tell from the pics how it works. The fiber lock nuts allow me to adjust how tightly it holds the door, and how easy or tight the latch can rotate.

    I did not put in a safety switch (maybe later), but I did install a rather high tech safety device that is guaranteed to prevent me from opening the door with power on the coils.

    image.jpg image.jpg
     
  15. Jason

    Jason Gold

    That's a good latch.
     
  16. Scott K.

    Scott K. Copper

    No pics this time. I'm only posting because it's been a while. It's almost done, but I ran out of ceramic wool and had to order more, then I ran out of rivets.

    I'm basically making panels to close out the openings left over from removing the plastic parts of the microwave. I also had to make a back panel to hold wool to insulate the back wall.

    It should be done in a couple of days, then I'll post pics.

    Later,
     
  17. Scott K.

    Scott K. Copper

    Well, it's all done. I did turn it on to make sure it works. I only brought it up to about 120 deg F. I will fully test it out next week. I have a few days off.

    image.jpg image.jpg image.jpg

    I made the back panel deep enough to hold two layers of 1in kao-wool. I made it from two pieces because I thought it would be easier, and Lowes didn't carry a piece big enough to make it out of one piece. In hind-sight, I should have bought a big enough piece from my local steel supply and bent it up as a single piece. Oh well. And I know what you're thinking, I didn't use enough rivets.
     
  18. Al2O3

    Al2O3 Administrator Staff Member Banner Member

    Congrats on completion. I think the challenge will be how well the steel floor of the oven holds up and this will be strong function of max operating temp. You'll definitely be cooking off some paint for a while. Let us know how the smoke test goes.

    Best,
    Kelly
     
  19. Scott K.

    Scott K. Copper

    Thanks.

    I did put an inch of wool on the oven floor. I just forgot to get a pic of the complete inside.

    I will jet everyone know how it works out and if there are any issues.
     
  20. DavidF

    DavidF Administrator Staff Member Banner Member

    So if all goes well with your thermonuclear turkey toaster ;), how long till we get to see some castings ? :D
     

Share This Page