Old and Moldy castings...

Discussion in 'Investment casting Block method' started by dennis, Dec 7, 2020.

  1. dennis

    dennis Silver

    I did these about twenty years ago (in school.) They came out awful.

    I've no idea why, and no one else in class - instructor included - did either. 16073526455661644331592.jpg
     
  2. Jason

    Jason Gold

    Why were they never cut apart?
    And what are they?
    Yes the surface finish sucks. Could have been metal temp too hot, investment not mixed correctly or organics still present and not fully burned out. I will say if you overheat investment it can cause some weird stuff.
     
  3. dennis

    dennis Silver

    They were some fittings I was trying to make for a computer water cooling setup - to achieve maximum noise reduction. (Twenty years ago, that meant 90+ percent home-made.)

    They were some kind of bronze. I think I might have added some silver.

    Cut apart - to look for porosity? Or cut off the sprues and pouring basin? Were I to do them now, I'd sand-cast them - in Petrobond if possible, green sand if needed.

    And yes, I do plan to send money to Mifco for an 8 inch thermocouple. I'm tired of guesswork when knowing is possible. Thanks.
     
    Last edited: Dec 19, 2020
  4. Jason

    Jason Gold

    yeah just cut off the sprues and cup. Just clean them and remelt them. The metal is still good.
     
    dennis likes this.
  5. dennis

    dennis Silver

    Probably want another A4 for "trinket/silicon bronze," then. (Even if I doubt I'll be doing much that way, outside of gifts and occasional trades/sales.)
     
  6. dennis

    dennis Silver

    Question: was cleaning the last few days, and happened upon some silicon bronze wire/Tig rod. The stuff looked almighty copperish color. Is the regular kind like this when it is cast?

    If so, then I'm moving up the Lancaster money as much as I can, espeially after learning the stuff isn't near as awful to machine as I thought. (As per machinist handbook.)
     
  7. Jason

    Jason Gold

    Your tig wire was probably more gold when it was new. Hit it with a scotch brite pad and I bet it shines up like new. The TIG wire I've been using is a dead nuts match for the sil-bronze I've been casting. After a repair, I've polished to a high shine and you can't tell where the weld was!
     
  8. Tobho Mott

    Tobho Mott Administrator Staff Member Banner Member

    I never realized how red silicon bronze is until I put an ingot of everdur (r) next to some aluminum bronze (l).

    Capture+_2021-02-24-19-53-45.png

    The red isn't as obvious once you cut into it, but it's much less yellow than the Al bronze.

    Capture+_2021-02-24-19-54-56.png

    Jeff
     
  9. dennis

    dennis Silver

    That sectioned ingot looks enough like a pre-1983 Dead-Lincoln (cent) to suit me. Does it look that way when it's cast?

    If so, it might be a near-Godsend for us people with breathing troubles - no fumes.

    Does it get sorta reddish-brown - again, like a Dead-Lincoln cent - when it sits for a year or two?
     

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