Casting Failures Galore!

Discussion in 'Lost wax casting' started by OmniVarious, Apr 30, 2025.

  1. OmniVarious

    OmniVarious Copper

    Ever had one project you started wondering if it is cursed?
    I have a belt buckle project I designed for a friend when he retired. I showed it to him after I carved it out of blue wax and he was absolutely tickled about it. I am (sort of :confused:) casting it in Sil Bronze.
    I have never been so glad I made a silicone pattern of a 'one off' object!
    I am on my 6th attempt.
    The failures have ranged from my vac pump failing WHILE turning around with the molten metal to pour, to the bottom of the block blowing out when I applied vacuum.
    Some of the parts 'might' have been salvageable, but did not have as good detail as I would like for one reason or another, but I do want it to be 'right' for my friend, and something I am happy with giving to him.
    What is your worst project that seemed to go on forever?
     
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  2. Yesterday I cast a tin lead solder disc six times before I had a defect free casting I could machine without flaws.
     
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  3. Dan Dubeau

    Dan Dubeau Copper

    Yes. Currently casting a drive wheel for a 2x72 " belt grinder with lsot foam, and just suffered failure #2. I purposely went the lost foam route, because I always wanted to try it, as opposed to a few other options that would have been done by now....Time to make another pattern.....
     
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  4. Al2O3

    Al2O3 Administrator Staff Member Banner Member

    Pictures or it didn't happen!
    Best,
    Kelly
     
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  5. Dan Dubeau

    Dan Dubeau Copper

    I'll post in a new thread. I know what happened the first time....Kinda think I figured out why it happened this time (cold shut due to choked off sprue), but it never hurts to have some more eyes and opinions chiming in.

    [​IMG]
     
    Last edited: May 4, 2025

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