New Boat

Discussion in 'Other metal working projects' started by FishbonzWV, Aug 26, 2022.

  1. FishbonzWV

    FishbonzWV Silver Banner Member

    I need to cast a few more bullet cleats .

    Mid Deck Cleat.jpg

    Because...
    I got a new old boat.
    1946 Feather Craft 11' 6"
    Only one other '46 is known to exist.
    The rivet gun is going to get a work out!

    Home.JPEG

    Washing small.jpeg
     
    Last edited: Aug 26, 2022
  2. Tops

    Tops Silver Banner Member

    Woohoo!
    Are you going to do a windshield and brackets too? Upholstery? Will it be red?
     
  3. FishbonzWV

    FishbonzWV Silver Banner Member

    No windshield on this one.
    First thing I have to do is replace the fore deck. I think the boat spent decades upside down on the dirt and there's severe corrosion on the fore and not so severe on the mid deck. I'm hoping to save the mid.
    The rear seat pan will have to come out too so I can replace missing rivets on the hull under it.
    Gotta get the garage cleaned out before winter.
     
    Tops likes this.
  4. FishbonzWV

    FishbonzWV Silver Banner Member

    This is my '54 Deluxe Runabout. It's the larger version being 12' 6".

    IMG_1166.JPG

    And my '59 SkiBo model 15'
    Feather Craft didn't produce any tumblehomes after '58.

    IMG_2026.JPG

    And this was the next project until the '46 showed up.
    '56 Ranger III 14'

    Top view.jpg
     
    Last edited: Aug 26, 2022
  5. Tops

    Tops Silver Banner Member

    I like the tumblehome on the Deluxe and the step-through and overall flow on the Ranger.
    I know precious little about any of those boats from that era, did get to borrow one from a buddy a few years ago to run up in northern MN on one of the larger lakes.
    I probably would have bought it from him had my tow vehicle not been clobbered by a large buck on the way back from another lake.
     
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  6. DeHavilland marine made a lot of boats in Australia using similar construction from 1959 to 1982 using surplus aviation hardware and techniques.
     
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  7. Jason

    Jason Gold

    You have the best taste in classic boats! Ebay is the place to pick out your favorite cleat! We know you can make many more after that!
     
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  8. FishbonzWV

    FishbonzWV Silver Banner Member

    I've traced the boat back to it's original owner (deceased). Was told the boat laid on the ground for around thirty years. I'm glad they had it upside down because it would have rotted the bottom out and would be scrap metal.
    Pulled the patches off.
    Will do a flush patch on the bow deck and maybe the mid deck.
    Ordered a 12' sheet of aluminum, cheaper than having a 4' sheet shipped in.

    Bow Patch-horz.jpg

    Mid Patch-horz.jpg

    Was told it didn't leak a drop so had to find out why.
    The small patch on the left was probably a leaky rivet.
    The right patch I found a small puncture in the hull plus seven headless rivets.
    There's corrosion too but not bad, that's the black spots filled with resin. Probably left a rag laying on the hull and more garbage thrown on it for years.
    I think the patches are fiberglass resin.

    Paint Removal.jpg

    Paintfinish.jpg
     
  9. Melterskelter

    Melterskelter Gold Banner Member

    How will you attach the "flush patch?" This is a great project, BTW.
    Denis
     
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  10. FishbonzWV

    FishbonzWV Silver Banner Member

    Once you cut out the bad section and fit the patch a backing strip is riveted to the underside of the deck. The patch is then riveted to the strip. The backing piece is supposed to be one gauge thicker but since it's not structural, I'll use the same gauge.
    I sketched out the cut to follow the hull.
    IMG_4731.jpg
     
    Tops likes this.
  11. Melterskelter

    Melterskelter Gold Banner Member

    Yah, tigging a half mile of thin Al would be challenging.

    Denis
     
  12. Tops

    Tops Silver Banner Member

    I had a picture of this combo cleat/eye in my downloads that might be interesting to try: il_1588xN.1125668387_fjra.jpg il_1588xN.1125668385_fntn.jpg
     
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  13. Jason

    Jason Gold

    I bet that fetches a pretty penny on fleabay! Make em! Pour a few of them and bury them in the back yard in some dirt and hay. Each day, walk by and take a piss on them. Dig up 3 months later and you'll age them 70years. That's when you can ask $285 a pop for them. I won't tell a soul, I can be bought off cheap!
     
    Last edited: Sep 16, 2022
  14. FishbonzWV

    FishbonzWV Silver Banner Member

    Those are cool. I've seen them before in brass/bronze, usually quite large.
    It would be fun to scale them down to a smaller footprint.

    Our Feather Craft group is having their bi-annual meet this week at Watts Bar Lake, Tenn. I'm missing out.
    Arrowhead 2022.jpg

    From a couple years ago.
    OverheadGroupHeartCropped.jpg
     
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  15. FishbonzWV

    FishbonzWV Silver Banner Member

    Cleaning up the hull, port side done.
    Hull Before After.jpg

    Working on starboard side
    SplashRail.jpg

    Splashrail Corrosion-horz.jpg

    ScrewSeam.jpg

    Grinder gouges.
    IMG_4785.jpg
     
    Tops likes this.
  16. Tops

    Tops Silver Banner Member

    @Jason , would that be called a pee-tina?
    @FishbonzWV Boat gathering looks fun.
    I want to say the grid on the picture is 1/2" [12.7mm] so that is like a 4" [101mm] base and an 8" [203mm] cleat. I may try to CAD it up.
    Is there anything to be done about the grinder marks or just live with them?
     
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